Railcar
Railcar Tanker Manufacturing Line
Problem
Fit up and welding throughput of tanker car segments.
COMPLEXITY
Approach
- Multiple fully integrated 18' x 16' submerged arc column & boom weld manipulators
- Fit up / growing systems
- 60,000 lb capacity turning rolls with custom pneumatic tires
Result
- Daily shift volume achieved
- System intelligence for future expansions
- Safe, repeatable process control
Growing Lines
IRCO has a portfolio of growing line systems dedicated to pipe, tank, pressure vessel, and tanker cars which reduce manpower and man-hours in material handling, fit up, alignment and provide safety and risk management enhancements. IRCO has established a strong capability in configuring specialized growing lines for both thin and thick-wall applications, including large diameters up 25’.
- Cylindrical segment fit up
- Cylindrical segment alignment
- Mechanized welding integration